Ameenji Rubber Limited is a nationally and internationally recognised, RDSO-approved manufacturer of heavy-duty rubberized surface systems for railway infrastructure. Backed by decades of technical expertise, an ISO/IEC 17025 NABL-accredited in-house laboratory, and proven large-scale execution capability, Ameenji has successfully delivered safety-critical railway solutions across multiple Indian Railway zones.

One of the company’s most significant railway initiatives involved the design, manufacturing, testing, and bulk supply of Rubberised Level Crossing Pads, executed over two years for various Indian Railways offices. All supplies were delivered in strict compliance with RDSO Functional Specifications (July 2019).

These rubberised surface systems are installed at railway level crossings among the most sensitive interfaces between rail and road traffic, where safety, durability, and consistent performance are paramount under continuous mixed traffic and varying environmental conditions.

Railway level crossings represent a critical safety challenge due to constant interaction between heavy rail traffic and road vehicles. This project played a vital role in improving safety and operational reliability at these high-risk locations by replacing conventional crossing surfaces with engineered rubberised systems designed for long service life.

The successful execution of this multi-zone, bulk supply project reinforced Indian Railways’ objective of enhancing public safety, reducing maintenance intervention, and ensuring smoother road-rail interaction across the network. For Ameenji Rubber Limited, the project stands as a benchmark demonstration of its ability to execute national-scale railway safety programs with precision and consistency.

Ameenji Rubber Limited was responsible for the end-to-end execution of the project, including:

• Design and manufacturing of Rubberised Level Crossing Pads as per RDSO specifications
• Comprehensive in-house testing under NABL ISO/IEC 17025 standards
• Bulk supply management aligned with Indian Railways’ tight execution timelines
• Technical support for installation across multiple railway zones
• Ensuring batch-wise traceability, documentation, and compliance for railway inspections

The project demanded not only high manufacturing capacity but also disciplined processes, testing credibility, and logistics coordination at the national level.

Why Ameenji Was Chosen

Ameenji Rubber Limited was selected based on its proven strengths in safety-critical railway applications:

• RDSO Approval: Certified manufacturer meeting Indian Railways’ stringent vendor requirements
• Testing Credibility: Fully equipped NABL-accredited in-house laboratory, reducing approval cycles and ensuring consistent quality
• Engineering Expertise: Deep understanding of functional, load, and durability requirements specific to railway level crossings
• Bulk Execution Capability: Ability to manufacture and deliver large quantities without compromising performance or timelines
• Multi-Zone Experience: Proven track record of working across diverse Indian Railway zones with varying site conditions

These capabilities positioned Ameenji not just as a supplier but as a reliable execution partner for Indian Railways.

• Standards Compliance:
  • RDSO Functional Specifications – Level Crossing Pads (July 2019)
  • NABL ISO/IEC 17025 testing procedures
  • Indian Railways’ approved inspection and documentation protocols
• Product Performance Characteristics:
  • Designed for heavy axle loads and continuous vibration
  • High-friction, anti-skid surface for all-weather safety
  • Resistance to environmental degradation and wear under mixed traffic
  • Long service life with reduced maintenance requirements
• Manufacturing & Quality Control:
  • Raw material validation
  • Controlled moulding and curing processes
  • Batch-wise mechanical and physical testing
  • Final dimensional and visual inspections
  • Traceable dispatch documentation for audits
• Installation Coverage:
  Supplied systems were installed across multiple Indian Railway zones, including:
  • Southern Railway
  • Northern Railway
  • Western Railway
  • Central Railway
  • West Central Railway
  • North Western Railway
  • South Eastern Railway

The project has been successfully executed and completed for over two years, with bulk supplies delivered, tested, and installed across multiple railway zones in accordance with Indian Railways’ schedules.

The rubberised level crossing systems supplied under this project continue to perform in service, contributing to improved safety, smoother road-rail interaction, and reduced lifecycle maintenance requirements.